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OS Revolution

Author: Lukas Berger

Automation engineer specializing in PLC programming, industrial control systems and line automation. Covers machine diagnostics, drive electronics and maintenance best practices.
September 19, 2024Uncategorized

Grounding and Shielding in Control Systems

Among the least glamorous yet most important aspects of building reliable control systems are grounding and shielding. Done well, they are invisible, […]

September 12, 2024Uncategorized

Safety PLCs and Machine Safety Functions

When automated machinery can injure people, its safety functions must be exceptionally reliable. Safety PLCs exist precisely for this purpose, providing control […]

August 3, 2024Uncategorized

How VFDs Integrate with PLC Control

Variable frequency drives and programmable logic controllers are two pillars of modern automation, and they work best together. The PLC provides the […]

June 23, 2024Uncategorized

Understanding HMI Panels in Modern Lines

The human-machine interface, or HMI, is where people meet automation. It is the screen and controls through which operators monitor a machine, […]

June 16, 2024Uncategorized

Conveyor Control Fundamentals

Conveyors are the arteries of automated production, moving material and product between processes. Though they seem simple, controlling conveyors well involves more […]

June 15, 2024Uncategorized

Choosing Sensors for Industrial Automation

Sensors are the senses of an automated system, telling the controller what is happening in the physical world. Choosing the right sensor […]

May 7, 2024Uncategorized

Industrial Networks: Fieldbus and Ethernet Basics

As automation has grown more sophisticated, the way devices communicate has become as important as the devices themselves. Industrial networks connect controllers, […]

April 16, 2024Uncategorized

Predictive Maintenance with Vibration Monitoring

Machines rarely fail without warning; they usually signal trouble long before they stop. Vibration monitoring is one of the most powerful ways […]

February 22, 2024Uncategorized

Energy Monitoring on Automated Lines

Automated lines consume significant energy, and much of that consumption is invisible until it is measured. Energy monitoring shines a light on […]

February 17, 2024Uncategorized

Motor Starters, Contactors, and Overload Protection

Behind every industrial motor is the equipment that switches it on and off and protects it from harm. Motor starters, contactors, and […]

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Recent Posts

  • Commissioning a New Automated Cell
  • Sensors and Actuators: The Language of Automation
  • Reading Electrical Schematics for Automation
  • Preventive Maintenance for Control Cabinets
  • Retrofitting Relay Logic to a Modern PLC

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